USAfixTM - Repair Guide (RG) - Master Email RG
- Replace the actuator
 Level of Difficulty - Medium  Estimated Completion Time - 45 minutes
TASKI - SWINGO XP

Tools Required
Tool 
Pliers-needle nose
Screwdriver-flat tip
Wire cutters
Wrench-Allen metric 6.0mm
Wrench-metric 10mm

Parts Required
PartDescriptionPriceAvailablePurchase
192-9178 Brush actuator $380.02 Back Order Qty:


Step Procedure & Parts & Tools
1 REMOVE THE 3 SCREWS HOLDING THE POWER BOARD.
Wrench-Allen metric 6.0mm

2 PULL THE POWER BOARD DOWN TO EXPOSE THE WIRING.

3 LOCATE THE RED AND WHITE STRIPED HALL SENSOR WIRE ON THE POWER BOARD. PULL THE CONNECTOR TO DISCONNECT IT.

4 EMPTY THE TANK. LOCATE THE MACHINE TOOL THAT WAS ATTACHED TO THE KEY RING OF YOUR MACHINE. THIS TOOL WILL BE USED TO OPEN THE MACHINE. IF YOU DO NOT HAVE THIS TOOL, YOU CAN USE A LONG FLAT TIP SCREWDRIVER.

5 LOCATE THE LABEL ON THE LEFT SIDE OF MACHINE (STANDING IN OPERATOR POSITION). FOLLOW THE DIRECTIONS ON THE LABEL TO OPEN THE MACHINE.

6 FOLLOWING THE DIRECTIONS ON THE LABEL, INSERT THE MACHINE TOOL INTO THE MACHINE. LIFT UP ON TANK TO OPEN MACHINE.

7 DISCONNECT THE BATTERY CABLES AND REMOVE THE BATTERIES.
Wrench-metric 10mm

8 LOCATE THE HALL SENSOR BRACKET. NOTE: YOU WILL HAVE TO REPLACE THE BRACKET AS HALL SENSOR IS NOT AVAILABLE SEPARATELY. THIS IS A MATCHED ASSEMBLY.

9 SQUEEZE THE E CLIP TOGETHER WITH PLIERS TO REMOVE IT.
Pliers-needle nose

10 THIS IS THE E CLIP REMOVED.

11 PRY THE ACTUATOR PIN OUT.
Screwdriver-flat tip
Pliers-needle nose

12 THIS IS THE ACTUATOR PIN REMOVED.

13 REMOVE THE 2 SCREWS FROM END OF BRACKET.
Wrench-Allen metric 6.0mm

14 REMOVE THE WIRE TIES TO REMOVE THE WIRING FOR THE BRUSH ACTUATOR.
Wire cutters

15 LOCATE THE BLACK BRUSH ACTUATOR WIRING ON THE POWER BOARD. PULL THE CONNECTOR TO REMOVE IT FROM THE BOARD. PULL THIS WIRING THRU THE HOLE ON THE HALL SENSOR BRACKET.

16 LIFT THE BRACKET OUT OF THE MACHINE.

17 LIFT THE BRUSH ACTUATOR OUT OF THE MACHINE.

18 REVERSE STEPS 1 THRU 17 TO INSTALL A NEW BRUSH ACTUATOR.

PartDescriptionPriceQty
192-9178 Brush actuator $380.02 Qty: